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tubular FFS - ASSAC

Overview

A fully automatic tubular FFS bagging solution that forms, fills, and seals bags in one continuous process delivering high-speed, efficient, and clean packaging for bulk solids. Engineered for demanding industrial environments, it ensures superior sealing integrity, reduced packaging cost, and consistent performance across all operations

Overview

A fully automatic tubular FFS bagging solution that forms, fills, and seals bags in one continuous process delivering high-speed, efficient, and clean packaging for bulk solids. Engineered for demanding industrial environments, it ensures superior sealing integrity, reduced packaging cost, and consistent performance across all operations

Technical Specifications

• Bag Range: 5 kg – 50 kg (customizable)
• Bag Type: PE Tubular Film
• Film Reel Width: Up to 650 mm
• Capacity: Up to 2,600 bags/hour (depends on product)
• Accuracy: ±0.1% to ±0.5%
• Automation: PLC + HMI-based operation
• Feeding System: Gravity / Belt / Screw (as per product)
• Optional: Printing, labelling, and gusseting units

Technical Specifications

• Bag Range: 5 kg – 50 kg (customizable)
• Bag Type: PE Tubular Film
• Film Reel Width: Up to 650 mm
• Capacity: Up to 2,600 bags/hour (depends on product)
• Accuracy: ±0.1% to ±0.5%
• Automation: PLC + HMI-based operation
• Feeding System: Gravity / Belt / Screw (as per product)
• Optional: Printing, labelling, and gusseting units
PAYPER’s Tubular Form-Fill-Seal (FFS) Bagging Machine is an advanced automatic packaging system designed for high-speed, dust-free, and cost-efficient bagging of free-flowing bulk materials. Ideal for granules, resins, fertilizers, chemicals, food ingredients, and minerals, it forms, fills, and seals bags from a continuous tubular film roll—ensuring maximum efficiency and minimal manual handling. This all-in-one solution eliminates the need for pre-made bags by automatically creating each bag, filling it with the desired product, and sealing it securely. The result is a high-throughput, low-maintenance packaging process that delivers consistent bag quality and excellent sealing integrity. With its robust stainless-steel construction, PLC-based automation, and modular design, the FFS Bagging Machine integrates seamlessly with upstream and downstream equipment such as dosing systems, conveyors, and palletizers—making it the perfect choice for continuous industrial packaging operations.
PAYPER’s Tubular Form-Fill-Seal (FFS) Bagging Machine is an advanced automatic packaging system designed for high-speed, dust-free, and cost-efficient bagging of free-flowing bulk materials. Ideal for granules, resins, fertilizers, chemicals, food ingredients, and minerals, it forms, fills, and seals bags from a continuous tubular film roll—ensuring maximum efficiency and minimal manual handling. This all-in-one solution eliminates the need for pre-made bags by automatically creating each bag, filling it with the desired product, and sealing it securely. The result is a high-throughput, low-maintenance packaging process that delivers consistent bag quality and excellent sealing integrity. With its robust stainless-steel construction, PLC-based automation, and modular design, the FFS Bagging Machine integrates seamlessly with upstream and downstream equipment such as dosing systems, conveyors, and palletizers—making it the perfect choice for continuous industrial packaging operations.

Key Features

• Fully automatic form-fill-seal operation
• Compatible with a wide range of free-flowing materials
• High-speed performance up to 2,600 bags/hour
• Dust-free, low-waste packaging process
• Strong, consistent seal quality with temperature control
• Quick changeover between products and bag sizes
• Heavy-duty, corrosion-resistant structure
• Integration-ready with conveyors and palletizers

Key Features

• Fully automatic form-fill-seal operation
• Compatible with a wide range of free-flowing materials
• High-speed performance up to 2,600 bags/hour
• Dust-free, low-waste packaging process
• Strong, consistent seal quality with temperature control
• Quick changeover between products and bag sizes
• Heavy-duty, corrosion-resistant structure
• Integration-ready with conveyors and palletizers

Benefits for Customers

• Reduced packaging costs - no pre-made bags required
• Increased production speed and operational efficiency
• Excellent seal integrity ensures product protection
• Lower maintenance and energy consumption
• Clean, safe, and automated working environment
• Consistent bag appearance enhances brand presentation
• Ideal for continuous and high-capacity packaging lines

Benefits for Customers

• Reduced packaging costs - no pre-made bags required
• Increased production speed and operational efficiency
• Excellent seal integrity ensures product protection
• Lower maintenance and energy consumption
• Clean, safe, and automated working environment
• Consistent bag appearance enhances brand presentation
• Ideal for continuous and high-capacity packaging lines
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Tubular FFS FAQ's

A Tubular Form-Fill-Seal (FFS) Bagging Machine automatically forms a bag from a tubular film roll, fills it with product, and seals it – all in one continuous process. It’s widely used for high-speed packaging of free-flowing powders and granules.

It is suitable for resins, fertilizers, cement, chemicals, sugar, salt, food grains, and other granulated or free-flowing materials.

The system unwinds tubular film, forms the bag bottom, fills it with the pre-weighed product, and seals the top creating a ready-to-handle, perfectly sealed package automatically

Depending on the model and product type, PAYPER’s FFS machines can reach up to 2,600 bags per hour, ensuring unmatched productivity.

It offers cost efficiency (no pre-made bags), higher speed, reduced labor, and improved hygiene, making it ideal for large-scale industrial packaging.

Yes. The system can be configured for multiple bag sizes, typically ranging from 5 kg to 50 kg, depending on film width and product density.

Industries such as plastics, petrochemicals, food processing, fertilizers, cement, and construction materials use PAYPER’s FFS systems for high-speed, reliable packaging.

Your trusted partner in bagging lines for bulk solids.

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WORKS

IQS Industrial Park, Sr. No. 529/1, 529/2 & 528(P), Ghotawade,Tal. Mulshi, Opp. Nishigandha Lawns, Dist. Pune – 412115, Maharashtra Mobile : +91 8007990154

SALES

A-1103, Centrum Business Square, Near Lotus IT Park, Rd. No.16, Wagle Industrial Estate, Thane, 400604, Maharashtra
Telephone : 022 48017779

MAIL

sales@payperindia.com
services@payperindia.com
bagging@payperindia.com

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